The plant mines and processes sand in the production of industrial minerals such as ilmenite, rutile, monazite, zircon, sillimanite, and garnet. The plant conducts dry mining of beach washings, which are then processed through wet gravity separation equipment. Through the separation process, heavy minerals are isolated using their individual specific gravity, electrical conductivity, magnetic susceptibility, and surface characteristics. In addition to mineral separation, the Manavalakurichi Plant is also home to a zirconium oxide plant that chemically treats zircon to form zircon frit (which is used by the Nuclear Fuel Complex to produce zircaloy components). Operations at Manavalakurichi have occasionally raised environmental protests from local fishermen.
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